The Ultimate Guide to Perfect BBQ Pork Loin

Mastering BBQ Pork Loin: Your Ultimate Guide to Juicy, Tender Perfection

Are you ready to unlock the secrets to perfectly grilled pork loin, delivering succulent, flavorful results every single time you fire up your barbecue? This comprehensive, no-fail guide will transform your grilling game, taking you through every essential step—from expert trimming and rich marinating to the art of low-and-slow smoking. Prepare to impress your guests and delight your family with a pork loin that consistently retains all its glorious moisture, boasting a tender interior and an irresistible caramelized crust. Thanks to modern smokers like the Traeger, achieving this level of culinary excellence is more accessible than ever, promising perfectly juicy and tender results with minimal fuss.

How to BBQ pork loin sliced and resting on cutting board.

What truly sets a superior BBQ pork loin apart is that magical combination of a beautifully caramelized exterior and an exceptionally juicy, melt-in-your-mouth interior. The delightful burst of flavor from a well-crafted pork loin dry rub only enhances this experience, creating a symphony of sweet, smoky, and spicy notes. The best part? The hands-on preparation for this exquisite dish takes a mere 10 minutes. The rest of the cooking time is expertly handled by your smoker, allowing you to multitask or simply relax while the magic happens. This recipe is designed for maximum flavor with minimum effort, making it ideal for busy weeknights or leisurely weekend gatherings.

So, grab your basting brush and get ready to bookmark this page; it’s a guide you’ll want to revisit repeatedly for those spur-of-the-moment BBQ parties or whenever the craving for perfectly smoked pork strikes. For more in-depth knowledge on smoking techniques, be sure to explore our dedicated recipe on how to smoke a pork loin in a smoker, where we delve deeper into the nuances of achieving that signature smoky flavor.

🐖 Why Choose This Grilled Pork Loin Recipe?

  • Unrivaled Juiciness and Flavor: This pork loin is celebrated for its incredible juiciness, coupled with a magnificent balance of sweet and smoky flavors. The thoughtful combination of marinade, dry rub, and BBQ sauce creates a complex profile that tantalizes the taste buds without overpowering the natural goodness of the pork.
  • Deeply Infused Flavor: Our carefully crafted marinade deeply penetrates the meat, ensuring that every single bite is bursting with well-rounded, savory goodness. No more bland interiors; just consistent, delicious flavor from edge to edge.
  • Effortless Preparation: This recipe is remarkably easy to follow, making it virtually beginner-proof. With minimal hands-on time, your smoker does the heavy lifting, allowing you to enjoy your day while a spectacular meal prepares itself. It’s perfect for novice grill masters and seasoned pitmasters alike who appreciate simplicity and sensational results.
  • Accessible Ingredients: You’ll find most of the necessary ingredients readily available at your local grocery store. This means less time searching for exotic components and more time enjoying the delicious process and outcome. Minimal prep means maximal enjoyment!
  • Impressive Presentation: Beyond its taste, a perfectly cooked BBQ pork loin presents beautifully, whether served whole or sliced. Its golden-brown crust and moist interior make for a visually appealing centerpiece at any meal, promising an experience as delightful to the eyes as it is to the palate.
  • Versatile for Any Occasion: Whether planning an intimate family dinner, a lively backyard barbecue, or preparing meals for the week, this BBQ pork loin recipe fits seamlessly into any scenario. Its versatility extends to leftovers, which can be reimagined into countless delicious dishes.
Whole pork loin resting on cutting board with Brussels sprouts surrounding it.

🗒️ Essential Ingredients for This Exquisite Pork Loin

Gathering the right ingredients is the first step towards culinary success. This section provides a basic overview of what you’ll need to create this phenomenal BBQ pork loin. For precise measurements and detailed instructions, always refer to the complete printable recipe card at the end of this guide. We’re focusing on quality ingredients that contribute significantly to the overall flavor and texture of your finished dish.

  • Premium Pork Loin: The star of our show! Opt for a boneless pork loin, ideally around 4 to 5 pounds. Boneless cuts are easier to handle and slice, ensuring even cooking. While some fat is desirable for flavor and moisture, excessive fat can be trimmed if preferred. Any remaining fat will render beautifully during the smoking process, adding richness to the meat.
  • Our Signature Pork Marinade: This marinade is a powerhouse of flavor, designed to infuse the pork with a perfect blend of salty, sweet, and subtly spicy notes. A key ingredient is pineapple juice, renowned for its natural enzymes (bromelain) that work wonders in tenderizing the pork, guaranteeing an exceptionally tender result. This blend ensures moisture retention and deep flavor penetration. Discover the full recipe for our pork loin marinade to elevate your dish.
  • Flavor-Packed Pork Loin Dry Rub: A good dry rub is crucial for developing that coveted caramelized bark and enhancing the overall taste. Our specialized pork loin dry rub features a harmonious blend of brown sugar and various spices. The brown sugar not only adds sweetness but also aids in caramelization, creating a beautifully browned crust, while the spices build a complex layer of flavor.
  • Luscious BBQ Sauce: The finishing touch that elevates this BBQ pork loin to legendary status. While any slightly sweet or tangy BBQ sauce will complement the smoked pork wonderfully, I highly recommend using my homemade Kansas City-style BBQ sauce. This sauce is a masterpiece of flavors, typically crafted from rich brown sugar, a medley of aromatic spices, and a touch of apple cider vinegar, which provides a perfect tangy counterpoint to the sweetness. It creates a sticky, delicious glaze that truly seals in the flavor.
Ingredients for how to BBQ pork loin.

👨‍🍳 How to Grill and Smoke BBQ Pork Loin to Perfection

Achieving a mouthwatering BBQ pork loin is simpler than you might think. This overview provides a concise guide to the process, but remember to scroll down to the full recipe card for comprehensive, step-by-step instructions that will ensure your success. We’ll break down the journey into three key phases: Marinate, Rub & Smoke, and Brush & Rest, each contributing to the final masterpiece.

Phase 1: Marinate for Deep Flavor

The marinating phase is crucial for both tenderizing the meat and infusing it with incredible flavor. Don’t skip this step!

  1. **Prepare the Pork Loin:** Begin by examining your pork loin. While some fat adds flavor and renders nicely during smoking, you may choose to trim any excessively thick layers of fat or silver skin. Silver skin is a tough membrane that doesn’t break down during cooking and should be removed. Place the prepared pork loin into a large, sturdy resealable bag or a spacious bowl.
  2. **Apply the Marinade:** Generously pour your chosen pork marinade over the loin, ensuring the meat is fully submerged and coated. The enzymes in the pineapple juice (or other acidic components) will work their magic, breaking down tough fibers and tenderizing the meat. For optimal results, allow the pork to marinate in the refrigerator for at least 1 hour, or ideally, overnight for up to 24 hours. This extended marination time ensures maximum flavor absorption and tenderness.

Phase 2: Rub and Smoke for That Signature Flavor and Bark

This phase is where your pork loin develops its distinctive smoky flavor and a beautiful, flavorful crust, often called “bark.”

  1. **Preheat and Prepare:** Preheat your Traeger smoker (or preferred smoker) to a steady 225°F (107°C). While the smoker heats up, remove the pork loin from the marinade. It’s essential to pat the loin thoroughly dry with paper towels or a clean cloth. A dry surface is key for the dry rub to adhere properly and to encourage the formation of a delicious bark.
  2. **Apply the Dry Rub:** Evenly coat the entire surface of the pork loin with your pork loin dry rub. Don’t be shy; ensure every nook and cranny is covered. The combination of sugars and spices in the rub will create a flavorful crust as it cooks. Once coated, place the pork loin directly onto the preheated smoker grates. Insert a reliable meat thermometer into the thickest part of the loin, making sure it’s not touching bone or fat, to monitor the internal temperature accurately. Smoke the pork loin until it reaches an internal temperature of approximately 120°F (49°C). This typically takes about 1.5 to 2 hours, but always rely on your thermometer.

Phase 3: Brush, Caramelize, and Rest for Ultimate Juiciness

The final steps involve building a luscious glaze and allowing the meat to rest, critical for retaining moisture and achieving perfect tenderness.

  1. **Sauce and Caramelize:** Once the pork loin reaches 120°F (49°C) internally, it’s time to apply the BBQ sauce. Using a basting brush, generously coat all sides of the loin with your favorite BBQ sauce. You may need to gently roll the loin on the grates to ensure even coverage. Continue smoking the pork, allowing the BBQ sauce to caramelize and create a sticky, flavorful glaze. This stage usually takes an additional 30 minutes to 1 hour, or until the internal temperature of the pork reaches about 140°F (60°C).
  2. **Rest and Serve:** This is arguably the most crucial step for a juicy pork loin! Once the pork reaches 140°F (60°C), carefully remove it from the smoker. Transfer it to a cutting board, tent it loosely with foil, and let it rest for a minimum of 10-15 minutes. During this resting period, the internal temperature will continue to rise (known as carry-over cooking) to the USDA-recommended 145°F (63°C), and the juices, which have migrated to the center during cooking, will redistribute throughout the meat, ensuring unparalleled juiciness. After resting, slice the pork loin against the grain into thick, medallions and serve immediately with your favorite barbecue sides. Enjoy!
Trimming excess fat from pork loin.
Trim excess fat.
Pork loin soaking in marinade in large Pyrex.
Marinate pork loin.
Putting dry rub on pork loin.
Coat with dry rub.
Pork loin with dry rub on grill grates of smoker.
Smoke at 225°F.
Brushing BBQ sauce on smoked pork loin.
Brush with BBQ sauce.
Resting pork loin on cutting board with BBQ sauce caramelized.
Rest after smoking.

🤔 Grilled Pork Substitutions and Creative Variations

One of the best aspects of BBQ is the freedom to experiment and customize. This recipe for BBQ pork loin is incredibly versatile, allowing for numerous substitutions and variations to suit your taste, available ingredients, or dietary preferences. Don’t hesitate to get creative and make it your own!

  • Explore Different Marinade Bases: If pineapple juice isn’t on hand, or if you simply wish to try something new, a variety of fruit juices or acidic liquids can serve as fantastic alternatives. Apple cider, orange juice, or even a blend of both, will beautifully complement the smoky BBQ flavors, adding their own subtle sweetness and tang. For an extra boost of tenderizing enzymes, similar to pineapple, look for papaya juice. Regardless of your choice, ensuring your marinade has some acidity is key to breaking down muscle fibers and maximizing tenderness.
  • Customize Your Dry Rub: The dry rub is your canvas for flavor. Feel free to fine-tune the heat level by adjusting the amount of cayenne pepper, or introduce new dimensions of spice with chipotle powder for a smoky kick, or even a touch of habanero for adventurous palates. Beyond heat, consider incorporating additional dried herbs like thyme, oregano, or rosemary to introduce different aromatic profiles, making each bite a unique experience. Smoked paprika can also deepen the savory notes and color.
  • Experiment with BBQ Sauce Flavors: While our Kansas City-style BBQ sauce offers a classic sweet and tangy profile, the world of BBQ sauces is vast and exciting. Feel free to use your absolute favorite store-bought brand, or venture into more exotic territories. Hoisin sauce can lend a sweet and savory Asian-inspired glaze, plum sauce offers a fruity tang, and teriyaki sauce brings a rich umami with a hint of ginger and garlic. Each swap will entirely transform the final flavor, giving you endless possibilities.
  • Pork Tenderloin as an Alternative: If you’re cooking for a smaller crowd, seeking a quicker cooking time, or simply can’t find pork loin, pork tenderloin is an excellent substitute. Tenderloins are smaller, leaner cuts from the same general area of the pig, making them inherently more tender and faster to cook. You can use reduced quantities of the marinade and dry rub, but follow the same overall process. The key difference will be the cooking time; tenderloins cook much faster due to their size, so vigilant monitoring of the internal temperature is absolutely essential to prevent overcooking and keep it juicy.
  • Herb and Garlic Infusions: For an even fresher aromatic profile, consider making small slits in the pork loin before marinating and inserting fresh garlic cloves or sprigs of rosemary and thyme. These fresh herbs will infuse directly into the meat as it cooks, providing an extra layer of gourmet flavor.
  • Spice Paste Alternative: Instead of a dry rub, you could create a spice paste by mixing your rub ingredients with a small amount of olive oil, mustard, or even a touch of the marinade. This paste can be spread over the loin for a different texture and adherence, especially if you prefer a less “crusty” bark.

😉 Expert Tips for Achieving the Perfect Pork Loin Every Time

  • Always Use a Reliable Meat Thermometer: This cannot be stressed enough. A quality meat thermometer is your most crucial tool for ensuring your grilled pork loin reaches a safe internal temperature without the dreaded overcooking. Invest in a leave-in BBQ thermometer, which allows you to monitor the temperature continuously without opening your smoker, ensuring perfect internal temperatures and the juiciest results.
  • Aim for 145°F (63°C) for Perfection: Modern USDA guidelines confirm that pork is safely cooked when it reaches an internal temperature of 145°F (63°C), followed by a 3-minute rest. This means a very slight pink interior is perfectly acceptable and, in fact, indicative of a juicy, delicious pork loin. Discard the old notion of cooking pork to 160°F (71°C), as this invariably leads to dry, tough meat. Don’t be alarmed by a rosy hue when you slice!
  • Optimal Marinating Time is Key: For the best results, marinate your pork loin for at least 1 hour, but ideally overnight, up to 24 hours. The natural enzymes present in ingredients like pineapple juice need time to work their magic, tenderizing the meat and infusing it with deep flavor. However, be cautious not to exceed 24 hours, as prolonged exposure to acidic marinades can sometimes lead to a mushy texture.
  • The Critical Importance of Resting Your Pork Loin: This step is non-negotiable for juicy pork. When meat cooks, its muscle fibers contract, pushing moisture towards the center. Resting allows these fibers to relax and the juices to redistribute throughout the entire cut. The key is to pull the pork loin from the smoker when it reaches about 140°F (60°C). This allows for “carry-over cooking,” where the internal temperature will naturally rise a few more degrees during the rest, reaching the perfect 145°F (63°C) without drying out.
  • Season Every Surface of the Meat: While your marinade provides a foundational layer of flavor and moisture, a thorough application of dry rub on all sides of the pork loin is essential for developing that incredible, flavorful bark on the exterior. Don’t forget the ends and sides; even seasoning ensures a consistent and delightful texture and taste throughout.
  • Choose Your Cooking Method: Low and Slow vs. Hot and Fast: I generally prefer to cook pork loin “low and slow” at a lower temperature (like 225°F/107°C). This method allows for maximum smoke absorption, resulting in a rich, delicious smoked flavor and a more tender, succulent outcome over indirect heat. However, if you’re pressed for time, you can certainly cook your pork loin at a higher temperature (e.g., 325-350°F / 160-175°C) for a “hot and fast” approach. Just be extra diligent with your meat thermometer, as higher temperatures mean faster cooking and a narrower window between perfectly cooked and overcooked. Adjust your sauce application timing accordingly for caramelization.
  • Prevent Sticking: Ensure your grill grates are clean and well-oiled before placing the pork loin on the smoker. This simple step prevents the rub and caramelized sauce from sticking, making for an easier flip and a more attractive final product.

⏱️ Storing and Reheating Your Delicious Grilled Pork Loin

One of the many advantages of preparing a BBQ pork loin is its versatility, extending beyond the initial meal. Properly storing and reheating leftovers ensures you can enjoy its incredible flavor and tender texture for days to come, making it an excellent candidate for meal prep.

Once your barbecue pork loin has cooled completely, store any leftovers in an airtight container. Kept in the refrigerator, it will remain fresh and delicious for up to 5 days. This makes it a fantastic option for preparing ahead of time for busy weeknights or future gatherings.

If you wish to extend its shelf life, the pork loin freezes beautifully. Simply transfer the cooled, sliced leftovers into an airtight, freezer-safe container or heavy-duty freezer bags. It can be stored in the freezer for up to 3 months. For best thawing results, remember to take a portion out of the freezer and place it in the refrigerator the night before you plan to eat it, allowing it to thaw gradually and safely.

For optimal reheating, I highly recommend slicing the pork loin into individual serving portions before storing it in the fridge or freezer. This crucial step ensures that when you reheat the pork, each slice can warm up quickly and evenly, preventing it from drying out and retaining its coveted juiciness.

To reheat your pork loin, you have several excellent options:

  • Oven or Air Fryer: For the best texture, preheat your oven or air fryer to 360°F (180°C). Place the sliced pork loin on a baking sheet or in the air fryer basket, and heat for 8-15 minutes, or until warmed through. A splash of broth or water can be added to prevent drying.
  • Microwave: While not ideal for maintaining crispness, the microwave is convenient. Heat individual portions on medium-high power in 30-second bursts, flipping halfway, until thoroughly warmed. Be careful not to overcook.
  • Grill: For a smoky refresh, you can quickly warm slices on a preheated grill over direct, medium heat. Flip every 30 seconds to prevent burning and ensure even heating, until warmed throughout. This can help re-develop some char and flavor.

I absolutely adore whipping up an entire pork loin specifically for its amazing repurposing potential. Leftover BBQ pork loin is fantastic in sandwiches, creating gourmet sliders or hearty wraps. It pairs wonderfully with a big potato salad for a classic picnic vibe, or you can shred it and throw it into taco shells for an incredible weeknight meal. For a low-carb feast, make delicious lettuce wraps with the sliced pork. The possibilities are truly endless!

Whole pork loin resting on cutting board.

❓ Frequently Asked Questions for Perfectly Grilled Pork

Do you flip BBQ pork loin when grilling?

Yes, I highly recommend flipping your BBQ pork loin at least once during the cooking process. This practice ensures more even caramelization and browning on both sides, contributing to a superior bark. More importantly, it allows you to generously brush all sides of the pork loin with BBQ sauce during the final stage of cooking, creating that desirable sticky, flavorful glaze all around the meat. Flipping also helps to distribute heat more evenly, which is particularly beneficial when smoking over indirect heat.

Why is my pork tenderloin chewy and tough?

If your pork, whether loin or tenderloin, turns out chewy and tough, the most common culprit is almost always overcooking. Pork is a lean cut of meat, which means it dries out very quickly once it surpasses its ideal internal temperature. If the internal temperature rises significantly above the recommended 145°F (63°C), the muscle fibers seize up and squeeze out all the moisture, resulting in a dry and unpleasant texture. Our tenderizing marinade works hard to combat this, but the ultimate defense against overcooked meat is a reliable meat thermometer. Always monitor the internal temperature closely and pull the pork off the heat when it hits 140°F (60°C) to allow for carry-over cooking during the rest, ensuring it reaches a perfect 145°F (63°C) and remains incredibly juicy.

Do I need to wrap BBQ pork loin in foil?

While wrapping larger cuts of meat like brisket or pork butt in foil (the “Texas Crutch”) can help them power through the “stall” and accelerate cooking, it’s generally not necessary for pork loin. Pork loin is a relatively smaller and leaner cut that typically cooks through without encountering a significant stall. Moreover, leaving the pork loin unwrapped allows for maximum exposure to the smoke, imparting a deeper, more pronounced smoky flavor and contributing to a superior bark. I prefer the enhanced smokiness and crust development that comes from leaving the pork loin completely bare on the grill or smoker. Wrapping would soften the bark and reduce the smoky penetration.

Pork Loin vs. Pork Tenderloin: What’s the Difference?

Pork loin and pork tenderloin, despite their similar names, are distinct cuts that come from the same general area of the pig, specifically along the back. The pork tenderloin is a long, thin, and very lean muscle that runs along the backbone, above the larger pork loin. The pork loin, also known as center-cut pork loin or pork loin roast, is a much wider, thicker cut of meat. Both are lean, but the tenderloin is exceptionally so and cooks faster.

You can absolutely substitute pork tenderloin in this BBQ recipe to create a delicious BBQ pork tenderloin. Due to its smaller size and leanness, the tenderloin will require less marinade and rub, and its cooking time will be significantly shorter. It takes to a marinade very well and can be successfully slow-cooked over indirect heat or even cooked more quickly over direct heat on the grill, much like the loin. However, vigilance with your meat thermometer is paramount with tenderloin to prevent it from drying out, as its leanness makes it more susceptible to overcooking. Always remember to rest it for ultimate juiciness!

🥓 Discover More Delicious Pork Recipes!

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How to BBQ pork loin sliced and resting on cutting board.

🐷 Your Ultimate Pork Loin Wrap Up: Grill with Confidence!

Whether you’re meticulously planning an elaborate garden party, seeking a reliable and delicious weeknight dinner solution, or simply aiming to elevate your outdoor cooking skills, this comprehensive guide on how to cook BBQ pork loin is your indispensable resource. With the techniques and tips shared here, you are now equipped to consistently produce incredibly juicy, exquisitely tender, and perfectly tangy meat every single time you fire up the grill.

The magic lies in the harmonious interplay of our perfectly balanced marinade, the flavorful dry rub, and the luscious BBQ sauce. This powerful trio works in concert to infuse the pork loin with an unforgettable depth of flavor and create a texture that will leave a lasting impression on anyone who tastes it. Say goodbye to dry, bland pork and hello to a culinary masterpiece!

So, hesitate no more! It’s time to gather your ingredients, fire up that Traeger or your smoker of choice, and embark on a delicious smoking adventure. Get ready to experience the immense satisfaction of serving a perfectly cooked BBQ pork loin that not only tastes phenomenal but also reflects your growing confidence and skill as a grill master. Happy smoking!

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How to BBQ pork loin, whole pork loin sliced on cutting board.

How to BBQ Pork Loin

By Joshua Boquist

This recipe is the perfect guide for How to BBQ Pork Loin to perfection. It is beginner-friendly and ensures an incredibly delicious and juicy result thanks to our homemade marinade, dry rub, and BBQ sauce trio.

This is your new secret weapon against dry, bland pork loin. The marinade packs in the flavor and moisture while the dry rub gives a wonderful crust. Brush on that Kansas City-style BBQ sauce for a caramelized and sticky exterior that makes every bite burst with flavor.

Get perfectly juicy pork loin and never have chewy meat again by following our guide for a medium-rare (yes, it is safe!) pork loin!

Course: Grilling
Cuisine: American
Prep: 10 mins
Cook: 2 hrs
Total: 2 hrs 10 mins
Servings: 8 Servings
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Equipment

  • Traeger Timberline 1300 Pellet Grill
  • John Boos Maple Butcher Block
  • OXO Silicone Basting Brush

Ingredients

  • 4-5 pound pork loin
  • 4 cups pork marinade
  • 4 tablespoons pork loin dry rub
  • ½ cup BBQ sauce

Instructions

Marinate

  • Optional: trim any excess fat from the pork loin, if desired. The fat will otherwise render nicely when smoked and add flavor to the meat.
  • Add the pork loin to a bag or large bowl and dump in the marinade. Ensure that the marinade is covering the pork. Marinate for at least one hour or, ideally, overnight.

Rub and Smoke

  • Preheat your Traeger smoker to 225°F (107°C).
  • Remove the pork loin from the marinade and pat it dry with a rag or paper towel.
  • Coat the entire surface of the pork loin in the dry rub. Set the pork loin aside until the smoker reaches 225°F.
  • Throw the pork loin on the smoker and place your thermometer in the center of the loin. Smoke for about 1-½ hours or until the pork loin reaches an internal temperature of 120°F (49°C).

Brush and Rest

  • Use a basting brush to apply the BBQ sauce to the pork loin. Coat all sides of the meat, rolling it over on the grill grates.
  • Cook for an additional ½ hour or until the internal temperature of the pork loin reaches 140°F (60°C) and the BBQ sauce is caramelized.
  • Pull the pork loin from the smoker and let it rest for 10-15 minutes. Ensure that the internal temperature reaches 145°F (63°C) while it is resting.
  • Slice the pork loin and serve with your favorite sides.

Notes

  • USDA guidelines suggest cooking pork loin to an internal temperature of 145°F (63°C) before letting it rest for 3 minutes. Due to carry-over cooking, I always pull my pork at 140°F (60°C) so it can hit 145°F (63°C) while resting.
  • Always use a meat thermometer to ensure a proper internal temperature. Cooking times are just a recommendation and can vary based on the thickness of the loin and your smoker. It is best to monitor the cook with a quality thermometer instead of relying solely on time.

Nutrition

Serving: 1g,
Calories: 533kcal,
Carbohydrates: 48g,
Protein: 58g,
Fat: 9g,
Saturated Fat: 3g,
Polyunsaturated Fat: 1g,
Monounsaturated Fat: 4g,
Cholesterol: 143mg,
Sodium: 2530mg,
Potassium: 969mg,
Fiber: 0.4g,
Sugar: 39g,
Vitamin A: 93IU,
Vitamin C: 0.3mg,
Calcium: 37mg,
Iron: 2mg

Nutrition information is automatically calculated, so should only be used as an approximation.

Additional Info

Tried this recipe?Mention @alicensetogrill or tag #alicensetogrill!